Resource Type

Journal Article 2

Year

2023 2

Keywords

biolubricant 2

grinding 2

aerospace 1

difficult-to-machine material 1

grindability 1

milling 1

minimum quantity lubrication 1

nanoparticle-enhanced coolant 1

physicochemical property 1

thermophysical properties 1

turning 1

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Comparative assessment of force, temperature, and wheel wear in sustainable grinding aerospace alloy using biolubricant

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 1, doi: 10.1007/s11465-022-0719-x

Abstract: The substitution of biolubricant for mineral cutting fluids in aerospace material grinding is an inevitableThe primary cause for this condition is the unknown and complex influencing mechanisms of the biolubricantHigh-viscosity biolubricant and nano-enhancers with high thermal conductivity are recommended for titaniumBiolubricant with high viscosity and high fatty acid saturation characteristics should be used to overcomeFinally, the current challenges and potential methods are proposed to promote the application of biolubricant

Keywords: grinding     aerospace     difficult-to-machine material     biolubricant     physicochemical property     grindability    

Nanoparticle-enhanced coolants in machining: mechanism, application, and prospects

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 4, doi: 10.1007/s11465-023-0769-8

Abstract: Nanoparticle-enhanced coolants (NPECs) are increasingly used in minimum quantity lubrication (MQL) machining as a green lubricant to replace conventional cutting fluids to meet the urgent need for carbon emissions and achieve sustainable manufacturing. However, the thermophysical properties of NPEC during processing remain unclear, making it difficult to provide precise guidance and selection principles for industrial applications. Therefore, this paper reviews the action mechanism, processing properties, and future development directions of NPEC. First, the laws of influence of nano-enhanced phases and base fluids on the processing performance are revealed, and the dispersion stabilization mechanism of NPEC in the preparation process is elaborated. Then, the unique molecular structure and physical properties of NPECs are combined to elucidate their unique mechanisms of heat transfer, penetration, and anti-friction effects. Furthermore, the effect of NPECs is investigated on the basis of their excellent lubricating and cooling properties by comprehensively and quantitatively evaluating the material removal characteristics during machining in turning, milling, and grinding applications. Results showed that turning of Ti‒6Al‒4V with multi-walled carbon nanotube NPECs with a volume fraction of 0.2% resulted in a 34% reduction in tool wear, an average decrease in cutting force of 28%, and a 7% decrease in surface roughness Ra, compared with the conventional flood process. Finally, research gaps and future directions for further applications of NPECs in the industry are presented.

Keywords: nanoparticle-enhanced coolant     minimum quantity lubrication     biolubricant     thermophysical properties    

Title Author Date Type Operation

Comparative assessment of force, temperature, and wheel wear in sustainable grinding aerospace alloy using biolubricant

Journal Article

Nanoparticle-enhanced coolants in machining: mechanism, application, and prospects

Journal Article